Expert guidance for your success

Welcome to GFill Consulting & Service – your specialized engineering partner for the technical and process requirements of all beverage production facilities.

From our location in New Berlin, Wisconsin, we support beverage manufacturers across the entire USA with comprehensive engineering services, technical system consulting, as well as professional overhaul and maintenance work on existing filling, processing, and packaging lines.

Our focus is on optimizing plant availability, line performance, and process safety – from mechanical and electrical modernizations to control and automation upgrades, all the way to complete plant analysis and technical fault diagnosis.

Our services

 

1. Consulting & Efficiency Improvement

  • Analysis of existing production processes
  • Identification of optimization potential
  • Derivation and implementation of measures to increase Overall Equipment Effectiveness (OEE)

 

2. Equipment Optimization

  • Technical and process-related improvement of machines and production lines
  • Adjustment of parameters to enhance performance
  • Reduction of downtime and scrap

 

3. Mechanical Troubleshooting

  • Diagnosis of mechanical malfunctions
  • Assessment of wear, misalignment, and component defects
  • Execution of targeted repairs

 

4. Electrical Troubleshooting

  • Analysis of electrical faults in machines and control systems
  • Inspection of sensors, actuators, and wiring
  • Support with PLC‑related issues (if applicable)

 

5. Process Engineering Troubleshooting

  • Evaluation of process parameters and their impact on quality and performance
  • Root cause analysis for unstable processes
  • Development of sustainable process improvements

 

6. Overhauls on Can, Glass, and PET Lines

  • Execution of planned and unplanned overhauls
  • Replacement and repair of assemblies and components
  • Ensuring equipment availability after revisions

 

Comprehensive consulting

At GFill, we offer a wide array of consulting solutions tailored to your specific business needs. From strategic planning to operational efficiency, we're here to guide you every step of the way.